Digital DEClaser 3500 Especificaciones

DEClaser 3500 PrinterService GuideEK-D35PS-SG.A01Digital Equipment CorporationMaynard, Massachusetts

Fax Ringing...

Chapter 4: Troubleshooting and General Procedures4-23 Paper transport timing errorsDuring a print cycle, paper should move through the printer at a

Chapter 4: Troubleshooting and General Procedures4-24E4 paper jam timing (Control Panel message=Paper Jam>Exit)Paper transport time needed to creat

Chapter 5 : Wiring DiagramsUse the following table to identify P/J connectors by their coordinate points. The points correlateto the grid in the two

Chapter 5: Wiring Diagrams5-2P/J CoordinatelocationP/J location and purpose113H11 ROS ASSEMBLY. 5 VDC signals to the SOS. Connects to P/J 19on the MCU

Chapter 5: Wiring Diagrams5-3

Chapter 5: Wiring Diagrams5-4

Chapter 5: Wiring Diagrams5-5 Component Connection and wiring diagrams

Chapter 5: Wiring Diagrams5-6The Component Connection and Wiring diagrams use the following circuitnotations to describe components and signal paths w

Chapter 5: Wiring Diagrams5-7A Screw Securing A ComponentXA Cable ClampThe Signal Name Of A Wire 24VDCThe Signal Value Of A WireL=L

Chapter 5: Wiring Diagrams5-8 Diagram blocksThe Master Connection and Wiring Diagram is divided into ten individual blocks to better illustratethe el

CHAPTER 4 : TROUBLESHOOTING AND GENERAL PROCEDURES ... 4-1 A. GENERAL TROUBLESHOOTING BLO

Chapter 5: Wiring Diagrams5-9 MCU PWB, Pick-Up Solenoid, Fan, and the Toner SensorThe connections between the MCU PWB and the Pick Up SolenoidThe con

Chapter 5: Wiring Diagrams5-10 LVPS Assembly and MCU PWB wiring diagramThe connections between the Low Voltage Power Supply Assembly and the MCU PWB.

Chapter 5: Wiring Diagrams5-11 LVPS Assembly and MCU PWBSignal Line Name Signal Line Description5VDC-LC Source power for the Laser DiodeVS Voltage dr

Chapter 5: Wiring Diagrams5-12 LVPS Assembly and the Fuser Assembly wiring diagramThe connections between the Low Voltage Power Supply Assembly and t

Chapter 5: Wiring Diagrams5-13 LVPS Assembly and the Fuser AssemblySignal Line Name Signal Line DescriptionTEMP Thermistor data from the Temperature

Chapter 5: Wiring Diagrams5-14 MCU PWB and the ROS Assembly wiring diagramThe connections between the MCU Assembly and the ROS Assembly

Chapter 5: Wiring Diagrams5-15 MCU PWB and the ROS AssemblySignal LineNameSignal Line DescriptionDATA Command signal from the MCU PWB to the LD Assem

Chapter 5: Wiring Diagrams5-16 MCU PWB, Feeder PWB, Feeder PWB AUX, Feed Solenoid, and the Turn Solenoid wiringdiagramThe connections between the MCU

Chapter 5: Wiring Diagrams5-17 MCU PWB, Feeder PWB, Feeder PWB AUX, Feed Solenoid, and the Turn SolenoidNOTE: Lines with signal names beginning with

Chapter 5: Wiring Diagrams5-18 MCU PWB and the Drive Assembly wiring diagramThe connections between the MCU PWB and the Drive Assembly

MCU PWB, , Console Assembly, ESS PWB Wiring Diagram, and Interconnect PWB... 5-26CHAPTER 6 : FRU REPLA

Chapter 5: Wiring Diagrams5-19 MCU PWB and the Drive AssemblyThe MAIN MOTOR is a stepper motor that uses double phase excitation.The following table

Chapter 5: Wiring Diagrams5-20 MCU PWB, HVPS, Earth Plate Assembly, Transportation Chute Assembly, Inlet ChuteAssembly, MCU PWB, and the CRU Sensor P

Chapter 5: Wiring Diagrams5-21 MCU PWB, HVPS, Earth Plate Assembly, Transportation Chute Assembly, Inlet ChuteAssembly, MCU PWB, and the CRU Sensor P

Chapter 5: Wiring Diagrams5-22 MCU PWB, Exit Sensor, Registration Sensor, and the MBF Sensor Wiring DiagramThe connections between the MCU PWB and th

Chapter 5: Wiring Diagrams5-23 MCU PWB, Exit Sensor, Registration Sensor, and the MBF SensorThe following table provides information on the signal na

Chapter 5: Wiring Diagrams5-24 MCU PWB, Pick-Up Solenoid, Fan, and the Toner Sensor Wiring DiagramThe connections between the MCU PWB and the Pick-Up

Chapter 5: Wiring Diagrams5-25 MCU PWB, Pick-Up Solenoid, Fan, and the Toner Sensor Wiring DiagramThe following table provides information on the sig

Chapter 5: Wiring Diagrams5-26 MCU PWB, , Console Assembly, ESS PWB Wiring Diagram, and Interconnect PWBThe connections between the MCU PWB and the

Chapter 5: Wiring Diagrams5-27

Chapter 6 : FRU Replacement and FaultIsolation Procedures The printer troubleshooting pathThis chapter is for on-site or depot repair, where tools a

6.3.5 HEATER ROD FAILURE CONTINUED...

Chapter 6: FRU Replacement and Fault Isolation Procedures6-2 6.2.1 Problem in MCU Nonvolatile RAM: Fault code U6There is a problem in the nonvolatile

Chapter 6: FRU Replacement and Fault Isolation Procedures6-3 6.2.2 ROS Assembly Problem: Fault Code U2There is a problem in the ROS Assembly.Notes:

Chapter 6: FRU Replacement and Fault Isolation Procedures6-4 6.2.2 ROS Assembly Problem: Fault Code U2Continued5. ROS LASER DIODE ASSEMBLY ANALYSIS

Chapter 6: FRU Replacement and Fault Isolation Procedures6-5 6.2.3 Fuser Assembly Problem: fault code U4There is a problem with the Fuser Assembly.N

Chapter 6: FRU Replacement and Fault Isolation Procedures6-6 6.2.3 Fuser Assembly Problem: Fault code U4continued5. HEATER ROD ANALYSISDisconnect P/J

Chapter 6: FRU Replacement and Fault Isolation Procedures6-7 6.2.4 Interlock Switch Not Actuated: Fault code E5(Close Front Cover)The Interlock Switc

Chapter 6: FRU Replacement and Fault Isolation Procedures6-8 6.2.5 Paper Jam in Exit Area of Paper Path: Fault codeE4There is a paper jam in the exit

Chapter 6: FRU Replacement and Fault Isolation Procedures6-9 6.2.5 Paper Jam in Exit Area of Paper Path: Fault codeE4 continued4. EXIT ROLL ASSEMBLY

Chapter 6: FRU Replacement and Fault Isolation Procedures6-10 6.2.5 Paper Jam in Exit Area of Paper Path: Fault codeE4 continued9. Is something causi

Chapter 6: FRU Replacement and Fault Isolation Procedures6-11 6.2.6 Paper Jam between Reg. Sensor and Exit Sensor:Fault code E3There is a paper jam b

6.4.11 RESIDUAL IMAGE...

Chapter 6: FRU Replacement and Fault Isolation Procedures6-12 6.2.6 Paper Jam between Reg. Sensor and Exit Sensor:Fault code E3 continued4. LINK ASSE

Chapter 6: FRU Replacement and Fault Isolation Procedures6-13 6.2.7 Paper Jam between Feeder and Reg. Sensor: Faultcode E2There is a paper jam betwee

Chapter 6: FRU Replacement and Fault Isolation Procedures6-14 6.2.7 Paper Jam between Feeder and Reg. Sensor: Faultcode E2 continued4. DRIVE ASSEMBLY

Chapter 6: FRU Replacement and Fault Isolation Procedures6-15 6.2.7 Paper Jam between Feeder and Reg. Sensor: Faultcode E2 continued9. PICK–UP SOLENO

Chapter 6: FRU Replacement and Fault Isolation Procedures6-16 6.2.7 Paper Jam between Feeder and Reg. Sensor: Faultcode E2 continued13. ROM DATA ANAL

Chapter 6: FRU Replacement and Fault Isolation Procedures6-17 6.2.7 Paper Jam between Feeder and Reg. Sensor: Faultcode E2 continued18. FEED SOLENOID

Chapter 6: FRU Replacement and Fault Isolation Procedures6-18 6.2.7 Paper Jam between Feeder and Reg. Sensor: Faultcode E2 continued22. Is something

Chapter 6: FRU Replacement and Fault Isolation Procedures6-19 6.2.8 Toner (EP) Cartridge Is Not in Place: Fault code J3The Toner (EP) Cartridge is no

Chapter 6: FRU Replacement and Fault Isolation Procedures6-20 6.2.9 Printer Received a Set Pause Command: Faultcode P1The printer received a Set Paus

Chapter 6: FRU Replacement and Fault Isolation Procedures6-21 6.2.10 Paper Cassette Is Not in Place: Fault code C3The paper cassette is not in place.

FUSER CONTROLS...

Chapter 6: FRU Replacement and Fault Isolation Procedures6-22 6.2.11 Paper Tray Is Out of Paper: Fault code C5The paper tray is out of paper.NOTES:1.

Chapter 6: FRU Replacement and Fault Isolation Procedures6-23 6.2.11 Paper Tray Is Out of Paper: Fault code C5continued5. MBF ACTUATOR ANALYSISUse yo

Chapter 6: FRU Replacement and Fault Isolation Procedures6-24 6.2.12 Toner (EP) Cartridge is Low on Toner: Fault codeJ5The Toner (EP) Cartridge is lo

Chapter 6: FRU Replacement and Fault Isolation Procedures6-25 6.2.13 Incorrect Paper Size: Fault code CXThe size of paper loaded in the MBF does not

Chapter 6: FRU Replacement and Fault Isolation Procedures6-26 6.2.13 Incorrect Paper Size: Fault code CX Continued3. REGISTRATION ACTUATOR ANALYSISDo

Chapter 6: FRU Replacement and Fault Isolation Procedures6-27 6.2.14 “Need Cartridge” Message Is Not Displayed:Fault code J5NOTES:1. Without the dia

Chapter 6: FRU Replacement and Fault Isolation Procedures6-28 6.2.14 “Need Cartridge” Message Is Not Displayed:Fault code J5 Continued4. Toner (EP) C

Chapter 6: FRU Replacement and Fault Isolation Procedures6-29 6.2.15 Inoperative PrinterNOTES:1. This FIP does not use the diagnostic tool.2. There

Chapter 6: FRU Replacement and Fault Isolation Procedures6-30 6.2.15 Inoperative printer Continued3. Does the fan rotate when Main Power is switched

Chapter 6: FRU Replacement and Fault Isolation Procedures6-31 6.2.15 Inoperative printer continued8. TONER SENSOR ANALYSISDisconnect P/J 21 from the

CHAPTER 11 : REMOVAL AND REPLACEMENT PROCEDURES — PAPER TRANSPORTATION... 11-1 RRP 3.1 LINK ASSEMBLY...

Chapter 6: FRU Replacement and Fault Isolation Procedures6-32 6.2.15 Inoperative printer continued13. FEED SOLENOID ON STANDARD FEEDER ASSEMBLY ANALY

Chapter 6: FRU Replacement and Fault Isolation Procedures6-33 6.2.16 Malfunctioning LCDNOTES:1. Without the diagnostic tool, skip step 2.2. There i

Chapter 6: FRU Replacement and Fault Isolation Procedures6-34 6.2.16 Malfunctioning LCD Continued4. Short pins on P/J 32 through the hole in the chas

Chapter 6: FRU Replacement and Fault Isolation Procedures6-35 6.2.17 Inoperative key padNOTES:1. Without the diagnostic tool, skip step 22. There i

Chapter 6: FRU Replacement and Fault Isolation Procedures6-36 6.2.17 Inoperative key pad Continued3. Short P/J 52 through the chassis hole (1 inch b

Chapter 6: FRU Replacement and Fault Isolation Procedures6-37 6.2.18 Erratic operationNOTES: DO NOT USE THIS FIP if the Diagnostic tool is not availa

Chapter 6: FRU Replacement and Fault Isolation Procedures6-38 6.2.19 Inoperative Drive AssemblyNOTES:DO NOT USE THIS FIP if the Diagnostic tool is no

Chapter 6: FRU Replacement and Fault Isolation Procedures6-39 6.2.20 Inoperative FanNOTES:1. This FIP does not use the diagnostic tool.2. There is

Chapter 6: FRU Replacement and Fault Isolation Procedures6-40 6.3.1 LVPS Assembly failure (+5VDC)NOTES:1. This FIP does not use the diagnostic tool.

Chapter 6: FRU Replacement and Fault Isolation Procedures6-41 6.3.2 LVPS Assembly failure (+24VDC)NOTES:1. This FIP does not use the diagnostic tool

RRP 4.8 EXIT ACTUATOR...

Chapter 6: FRU Replacement and Fault Isolation Procedures6-42 6.3.3 Scanner Assembly failureNOTES:1. Without the diagnostic tool, skip the Diagnosti

Chapter 6: FRU Replacement and Fault Isolation Procedures6-43 6.3.3 Scanner Assembly failure Continued4. SCANNER MOTOR ACTUATOR SIGNAL ANALYSISDiscon

Chapter 6: FRU Replacement and Fault Isolation Procedures6-44 6.3.4 ROS Assembly failureNOTES:1. Without the diagnostic tool, skip the Diagnostic Too

Chapter 6: FRU Replacement and Fault Isolation Procedures6-45 6.3.4 ROS Assembly failure continued3. SCANNER MOTOR ACTUATOR SIGNAL ANALYSISDisconnect

Chapter 6: FRU Replacement and Fault Isolation Procedures6-46 6.3.4 ROS Assembly failure continued6. ROS HARNESS ASSEMBLY ANALYSISDisconnect J12 on t

Chapter 6: FRU Replacement and Fault Isolation Procedures6-47 6.3.5 Heater Rod FailureNOTES:1. The diagnostic tool is not used in this FIP.2. There

Chapter 6: FRU Replacement and Fault Isolation Procedures6-48 6.3.5 Heater Rod Failure Continued4. HEAT ROD ACTUATOR SIGNAL ANALYSISDisconnect P/J 11

Chapter 6: FRU Replacement and Fault Isolation Procedures6-49 6.3.5 Heater Rod Failure Continued9. TEMPERATURE SENSOR ASSEMBLY ANALYSISDisconnect the

Chapter 6: FRU Replacement and Fault Isolation Procedures6-50 6.3.6 Temperature Sensor failureNOTES:1. The diagnostic tool is not used in this FIP2.

Chapter 6: FRU Replacement and Fault Isolation Procedures6-51 6.3.7 Exit Sensor failureNOTES:1. The diagnostic tool is not used in this FIP.2. If t

DECLASER 3500 RETAIL/DISTRIBUTION/PALLET PART NUMBERS... A-9 DECLA

Chapter 6: FRU Replacement and Fault Isolation Procedures6-52 6.3.7 Exit Sensor failure continued4. EXIT SENSOR ACTUATOR SIGNAL ANALYSISDisconnect P/

Chapter 6: FRU Replacement and Fault Isolation Procedures6-53 6.3.8 Registration Sensor failureNOTES:1. The diagnostic tool is not used in this FIP2

Chapter 6: FRU Replacement and Fault Isolation Procedures6-54 6.3.8 Registration Sensor failure continued4. REGISTRATION SENSOR ACTUATOR SIGNAL ANALY

Chapter 6: FRU Replacement and Fault Isolation Procedures6-55 6.3.9 MBF Sensor failureNOTES:a. The diagnostic tool is not used in this FIPb. The co

Chapter 6: FRU Replacement and Fault Isolation Procedures6-56 6.3.9 MBF Sensor failure continued5. SENSOR HARNESS ASSEMBLY ANALYSISDisconnect P/J16 f

Chapter 6: FRU Replacement and Fault Isolation Procedures6-57 6.3.10 No–Paper Sensor failureNOTES:1. The diagnostic tool is not used in this FIP2.

Chapter 6: FRU Replacement and Fault Isolation Procedures6-58 6.3.10 No–Paper Sensor failure continued4. NO–PAPER SENSOR ACTUATOR SIGNAL ANALYSISFill

Chapter 6: FRU Replacement and Fault Isolation Procedures6-59 6.3.11 LD Switch S101 failureNOTES:1. Without the diagnostic tool, skip step 2.2. The

Chapter 6: FRU Replacement and Fault Isolation Procedures6-60 6.3.11 LD Switch S101 Failure Continued5. HARNESS ASSEMBLY HVPS ANALYSISDisconnect P/J1

Chapter 6: FRU Replacement and Fault Isolation Procedures6-61 6.3.12 CRU Switch S100 failureNOTES:1. Without the diagnostic tool, skip step 2.2. Th

Chapter 1 : Printer SpecificationsThis chapter lists the specifications of the DEClaser 3500 printer and its options. Product and Servicing Safety

Chapter 6: FRU Replacement and Fault Isolation Procedures6-62 6.3.12 CRU Switch S100 failure Continued4. CRU SENSOR PWB ANALYSISDisconnect the AC pow

Chapter 6: FRU Replacement and Fault Isolation Procedures6-63 6.3.13 Paper Size Switch failureNOTES:1. Without the diagnostic tool, skip step 2.2.

Chapter 6: FRU Replacement and Fault Isolation Procedures6-64 6.3.13 Paper Size Switch failure continued4. PAPER SIZE SWITCH SIGNAL ANALYSISInsert th

Chapter 6: FRU Replacement and Fault Isolation Procedures6-65 6.3.14 Pickup Solenoid failureNOTES:1. Without the diagnostic tool, skip the Diagnosti

Chapter 6: FRU Replacement and Fault Isolation Procedures6-66 6.3.15 Feed Solenoid failureNOTES:1. Without the diagnostic tool, skip the Diagnostic

Chapter 6: FRU Replacement and Fault Isolation Procedures6-67 6.3.15 Feed Solenoid failure Continued4. FEED SOLENOID ANALYSISDisconnect P/J111 from t

Chapter 6: FRU Replacement and Fault Isolation Procedures6-68 6.3.15 Feed Solenoid failure Continued9. HARNESS ASSEMBLY OUT ANALYSISDisconnect P/J11

Chapter 6: FRU Replacement and Fault Isolation Procedures6-69 6.3.16 Turn Solenoid failureNOTES:1. Without the diagnostic tool, skip the Diagnostic

Chapter 6: FRU Replacement and Fault Isolation Procedures6-70 6.3.16 Turn Solenoid failure ContinuedUse Diagnostic Tool test DG85 to check the Turn S

Chapter 6: FRU Replacement and Fault Isolation Procedures6-71 6.3.16 Turn Solenoid failure Continued8. FEEDER PWB ANALYSISDisconnect P/J 115 on the P

iiFirst Printing, June 1994Digital Equipment Corporation makes no representations that the use of its products in the mannerdescribed in this publicat

Chapter 1: Printer Specifications1-2 Minimum Space Requirements

Chapter 6: FRU Replacement and Fault Isolation Procedures6-72 6.3.17 Drive Assembly failureNOTES:1. The diagnostic tool is not used in this FIP2. T

Chapter 6: FRU Replacement and Fault Isolation Procedures6-73 6.3.17 Drive Assembly failure Continued4. MAIN MOTOR ANALYSISUnplug the AC power cord f

Chapter 6: FRU Replacement and Fault Isolation Procedures6-74 6.3.17 Drive Assembly failure Continued8. TAKE–AWAY ROLL ASSEMBLY ANALYSISDisconnect P/

Chapter 6: FRU Replacement and Fault Isolation Procedures6-75 6.3.18 Toner Sensor failure (option)NOTES:1. The diagnostic tool is not used in this F

Chapter 6: FRU Replacement and Fault Isolation Procedures6-76 6.3.19 HVPS CR (DC) failureNOTES:1. The diagnostic tool is not used in this FIP. See D

Chapter 6: FRU Replacement and Fault Isolation Procedures6-77 6.3.19 HVPS CR (DC) failure Continued5. MCU PWB ANALYSISInstall a new MCU PWB.Is the pr

Chapter 6: FRU Replacement and Fault Isolation Procedures6-78 6.3.20 HVPS DB failureNOTES:1. The diagnostic tool is not used in this FIP. See Diagno

Chapter 6: FRU Replacement and Fault Isolation Procedures6-79 6.3.20 HVPS DB failure continued5. MCU PWB ANALYSISInstall a new MCU PWB.Is the problem

Chapter 6: FRU Replacement and Fault Isolation Procedures6-80 6.3.21 HVPS TR failureNOTES:1. The diagnostic tool is not used in this FIP. See Diagno

Chapter 6: FRU Replacement and Fault Isolation Procedures6-81 6.3.21 HVPS TR failure continued5. HVPS HARNESS ASSEMBLY ANALYSISDisconnect P/J111 on t

Chapter 1: Printer Specifications1-3 Functional specifications Printing methodPrinting by xerographic process. Exposure methodScanning by semicondu

Chapter 6: FRU Replacement and Fault Isolation Procedures6-82 6.3.22 NoiseNOTES:1. This FIP does not use the diagnostic tool.2. There is no corresp

Chapter 6: FRU Replacement and Fault Isolation Procedures6-83 6.3.22 Noise Continued5. INLET CHUTE ASSEMBLY ANALYSISIs the resistor securely mounted

Chapter 6: FRU Replacement and Fault Isolation Procedures6-84 6.3.22 Noise Continued11. EARTH PLATE ASSEMBLY ANALYSISUnplug the AC power cord from th

Chapter 6: FRU Replacement and Fault Isolation Procedures6-85 Image Quality ProblemsBefore troubleshooting an image quality problem, first replace th

Chapter 6: FRU Replacement and Fault Isolation Procedures6-86 6.4.1 Light printsNOTES:1. Without the Diagnostic tool, skip the Diagnostic Tool test

Chapter 6: FRU Replacement and Fault Isolation Procedures6-87 6.4.1 Light prints Continued4. HVPS DBUse Diagnostic Tool Test DG93 to check if the HVP

Chapter 6: FRU Replacement and Fault Isolation Procedures6-88 6.4.2 Blank printsNOTES:1. Without the Diagnostic tool, skip the Diagnostic Tool test

Chapter 6: FRU Replacement and Fault Isolation Procedures6-89 6.4.2 Blank prints continued4. DRIVE ASSEMBLYUse Diagnostic Tool Test DG90 to check th

Chapter 6: FRU Replacement and Fault Isolation Procedures6-90 6.4.3 Black printsNOTES:1. Without the Diagnostic tool, skip the Diagnostic Tool test

Chapter 6: FRU Replacement and Fault Isolation Procedures6-91 6.4.4 Vertical band deletionsNOTES:1. This FIP does not use the Diagnostic tool.2. T

Chapter 1: Printer Specifications1-4 Physical Specifications 120 V 240 VPower Supply Operating voltage Operating cu

Chapter 6: FRU Replacement and Fault Isolation Procedures6-92 6.4.5 Vertical linear deletionsNOTES:1. This FIP does not use the Diagnostic tool.2.

Chapter 6: FRU Replacement and Fault Isolation Procedures6-93 6.4.6 Horizontal band deletionsNOTES:1. Without the Diagnostic tool, skip the Diagnos

Chapter 6: FRU Replacement and Fault Isolation Procedures6-94 6.4.6 Horizontal band deletions Continued5. TRANSFERRun a print.Switch OFF Main Power i

Chapter 6: FRU Replacement and Fault Isolation Procedures6-95 6.4.7 Vertical streaksNOTES:1. This FIP does not use the Diagnostic tool.2. There is

Chapter 6: FRU Replacement and Fault Isolation Procedures6-96 6.4.7 Vertical streaks Continued4. Toner CARTRIDGEIf the streaks occur at approximately

Chapter 6: FRU Replacement and Fault Isolation Procedures6-97 6.4.8 Horizontal streaksNOTES:1. Without the Diagnostic tool, skip the Diagnostic Too

Chapter 6: FRU Replacement and Fault Isolation Procedures6-98 6.4.8 Horizontal streaks Continued4. BTR ASSEMBLYInspect the BTR Assembly for contamina

Chapter 6: FRU Replacement and Fault Isolation Procedures6-99 6.4.9 Spot deletionsNOTES:1. This FIP does not use the Diagnostic tool.2. There is n

Chapter 6: FRU Replacement and Fault Isolation Procedures6-100 6.4.9 Spot deletions Continued5. PRESSURE ROLL ASSEMBLYIf the spots occur at approxima

Chapter 6: FRU Replacement and Fault Isolation Procedures6-101 6.4.10 SpotsNOTES:1. This FIP does not use the Diagnostic tool2. There is no corres

Chapter 1: Printer Specifications1-5 Media specificationsPaper is a critical item. Select, store and handle it properly to avoid paper jams and poor

Chapter 6: FRU Replacement and Fault Isolation Procedures6-102 6.4.11 Residual imageNOTES:1. This FIP does not use the Diagnostic tool.2. There is

Chapter 6: FRU Replacement and Fault Isolation Procedures6-103 6.4.11 Residual image Continued4. HEAT ROLL ASSEMBLYIf the spots occur at approximatel

Chapter 6: FRU Replacement and Fault Isolation Procedures6-104 6.4.12 BackgroundNOTES:a. Without the Diagnostic tool, skip the Diagnostic Tool test

Chapter 6: FRU Replacement and Fault Isolation Procedures6-105 6.4.13 Skewed imagePROBLEMThe printed image is not parallel with the sides of the page

Chapter 6: FRU Replacement and Fault Isolation Procedures6-106 6.4.14 Damaged printsPROBLEMThe printed page is wrinkled, creased, or torn.INITIAL ANA

Chapter 6: FRU Replacement and Fault Isolation Procedures6-107 6.4.15 Unfused imagePROBLEMThe printed image is not fully fused to the paper. The imag

Chapter 7 Using the Diagnostic Tool The Diagnostic ToolThe Diagnostic Tool is a handheld keypad and display that you use to enter and run the vario

Chapter 7: Using the Diagnostic Tool7-2 ESS (Controller) ModeThe ESS (Controller) Mode is the normal operating mode for the printer. In ESS (Control

Chapter 7: Using the Diagnostic Tool7-3 User Operation ModeThe User Operation Mode allows the user to lighten or darken the printed image and to sele

Chapter 7: Using the Diagnostic Tool7-4 Using the Print Density AdjustmentThe Print Density Adjustment option allows you to lighten or darken the pri

Chapter 1: Printer Specifications1-6 Preprinted FormsNotify your supplier that the preprinted form is used with a laser printer. Forms must be print

Chapter 7: Using the Diagnostic Tool7-5 Using MBF Sheet Size SelectionThe MBF Sheet Size Selection lets you to select the size of the paper fed from

Chapter 7: Using the Diagnostic Tool7-6To select an MBF sheet size:1. Hold down [2] and switch on printer main power.2. Hold down [2] for more than

Chapter 7: Using the Diagnostic Tool7-7 Printing Test ModeThe Printing Test Mode lets you to print a grid pattern test print, at the highest printer.

Chapter 7: Using the Diagnostic Tool7-8 Diagnostics ModeThe Diagnostics Mode allows you to test various switches and sensors. Diagnostic mode alsodi

Chapter 7: Using the Diagnostic Tool7-9 Diagnostic Code TableThe following table lists the tasks you can perform with the Diagnostic Tool.DG codes 80

Chapter 7: Using the Diagnostic Tool7-10To Test This... Enter This DG Code...The LCD Displays...The Pick-Up Solenoid 80SOLENOID TRAY 0The Feed Solenoi

Chapter 7: Using the Diagnostic Tool7-11 DG 30 PRINT COUNTERThis Diagnostic code displays the total number of prints produced by the printer. The to

Chapter 7: Using the Diagnostic Tool7-12 DG 02 Sensor CheckThis Diagnostic test checks the function of a sensor or a switch within the printer.DG02 c

Chapter 7: Using the Diagnostic Tool7-13 Output TestsThe Output dianostic tests check the function of the printer output components. Output testsper

Chapter 7: Using the Diagnostic Tool7-14 DG 07 FUSER TEMP. SETThis Diagnostic code displays the fuser temperature setting for the printer. This is th

Chapter 1: Printer Specifications1-7 Transparency SpecificationsThe following table summarizes specifications to consider when selecting transparenci

Chapter 7: Using the Diagnostic Tool7-15 DG 08 FUSER TEMPThis Diagnostic code displays the current temperature of the fuser.To run DG 08:1. Enter Di

Chapter 7: Using the Diagnostic Tool7-16Use the following table to find the actual fuser temperature in degrees CelsiusCode Displayed in LCD Fuser Tem

Chapter 7: Using the Diagnostic Tool7-17 DG 80 SOLENOID TRAY 0This Diagnostic code tests the Pick Up Solenoid.To run DG 80:1. Enter Diagnostics Mode

Chapter 7: Using the Diagnostic Tool7-18 DG 86 SOLENOID TRAY 2This Diagnostic code tests the Optional Feed Solenoid.To run DG 86:1. Enter Diagnostic

Chapter 7: Using the Diagnostic Tool7-19 DG 85 T CLUTCH LOWERThis Diagnostic code tests the Optional Feed Assembly Turn Solenoid.To run DG 85:1. Ent

Chapter 7: Using the Diagnostic Tool7-20 DG 91 HVPS (C. ROLL AC)This Diagnostic code tests the HVPS A/C voltage to the BCR.WARNING: DG 91 switches on

Chapter 7: Using the Diagnostic Tool7-21 DG 92 HVPS (C. ROLL DC)This Diagnostic code tests the HVPS D/C voltage to the BCR.WARNING: DG92 switches on

Chapter 7: Using the Diagnostic Tool7-22 DG 93 HVPS (DEV BIAS)This Diagnostic code tests the HVPS D/C voltage to the Magnet Roll.WARNING: DG93 switch

Chapter 7: Using the Diagnostic Tool7-23 DG 94 HVPS (T. ROLL -)This Diagnostic code tests the HVPS negative D/C voltage to the BTR.WARNING: DG94 swit

Chapter 7: Using the Diagnostic Tool7-24 DG 95 HVPS (T. ROLL +)This Diagnostic code tests the HVPS positive D/C voltage to the BTR.WARNING: DG95 swit

Chapter 1: Printer Specifications1-8Envelope SpecificationsEnvelope Properties SpecificationsPaper Envelope construction must meet all of the specific

Chapter 7: Using the Diagnostic Tool7-25 DG 00 EXIT DIAGThis Diagnostic code exits the current diagnostic mode.To run DG 00 EXIT DIAG1. Repeatedly [

Chapter 7: Using the Diagnostic Tool7-26 DG 00 SIZE SENSORThis Diagnostic code checks the setting of the switch combination of the Paper Size Switche

Chapter 7: Using the Diagnostic Tool7-27Sheet Size SW1 SW2 SW3 SW4HEX numberSwitchSettingA5(SEF) fedfrom MFB[STATEMENT (SEF)]1011AE(A8~B5)C A5(SEF) 1

Chapter 7: Using the Diagnostic Tool7-28 DG 00 CHECK SUMThis Diagnostic code verifies the check sum value of the printer ROM. The check sum varies wi

Chapter 7: Using the Diagnostic Tool7-29 Configuration ModeThe Configuration Mode lets you set and verify printer configuration data, such as printre

Chapter 7: Using the Diagnostic Tool7-30 To select a Configuration Code1. Enter Configuration Mode.The default is Configuration Code 0.2. Repeatedly

Chapter 7: Using the Diagnostic Tool7-31Configuration Mode code tableCode LCD DISPLAY MESSAGE(Function of the routine)Parameters [Factory default]Cont

Chapter 7: Using the Diagnostic Tool7-32Configuration Mode code table continuedCode LCD DISPLAY MESSAGE(Function of the routine)Parameters [Factory de

Chapter 7: Using the Diagnostic Tool7-33Configuration Mode code table continuedCode LCD DISPLAY MESSAGE(Function of the routine)Parameters [Factory de

Chapter 7: Using the Diagnostic Tool7-34 Fault and Status CodesThe LCD displays Fault/Status Codes when the printer needs user attention.Fault and St

Chapter 2 : Printer Technical DescriptionThis chapter provides a physical and functional description of the DEClaser 3500printer and its options. Pr

Chapter 7: Using the Diagnostic Tool7-35Printer conditions and responses for Fault /Status codesCode Conditions that caused the fault How the printerr

Chapter 7: Using the Diagnostic Tool7-36Printer conditions and responses for Fault/Status codes continuedCode Conditions that caused the fault How the

Chapter 7: Using the Diagnostic Tool7-37Printer conditions and responses for Fault/Status codes continuedCodeConditions that causedthe faultHow the pr

Chapter 7: Using the Diagnostic Tool7-38 Modes when Fault/Status codes are displayedThis table shows the modes when the LCD displays Fault/Status Cod

Chapter 7: Using the Diagnostic Tool7-39 Printing ControlsPaper Sheet Size SelectionWhen running Diagnostic Mode DG 00 SIZE SENSOR, the LCD displays

Chapter 7: Using the Diagnostic Tool7-40Sheet Feeder Selection TableUse the following table to determine the default settings for the sheet feeder.Pap

Chapter 7: Using the Diagnostic Tool7-41 ROS ControlsScanner Motor ControlThe following table shows the status of the scanner motor during all modes

Chapter 7: Using the Diagnostic Tool7-42 Fuser ControlsThe printer switches the Heater Rod ON or OFF according to the RatedFuser Temperature paramete

Chapter 7: Using the Diagnostic Tool7-43Fuser Temperature Code TableUse the following table to find the actual fuser temperature in degrees Celcius.Co

Chapter 7: Using the Diagnostic Tool7-44 Recovery and Cleaning RoutinesRecovery RoutineThe Recovery Routine allows the printer to return to normal op

Chapter 2: PrinterTechnical Description2-2 Physical DescriptionThe following illustrations show the key components of the printer. Front View of Pri

Chapter 8 Illustrated Parts BreakdownThe following pages show the parts of the DEClaser 3500 printer.

Chapter 8: Illustrated Parts Breakdown8-2 PL1 Covers

Chapter 8: Illustrated Parts Breakdown8-3 PL1 Covers1. Top Cover Assembly2. Rear Cover3. Left Cover4. Right Cover

Chapter 8: Illustrated Parts Breakdown8-4 PL2 Paper feed

Chapter 8: Illustrated Parts Breakdown8-5 PL2 Paper feed1. Feeder Assembly† (With 2~20)2. Feeder Frame Assembly3. Feed Solenoid†4. Turn Solenoid†5.

Chapter 8: Illustrated Parts Breakdown8-6 PL3 Paper transportation

Chapter 8: Illustrated Parts Breakdown8-7 PL3 Paper Transportation1. Front Transport Assembly† (With 2~34)2. Front Cover3. Wire Assembly Front4. G

Chapter 8: Illustrated Parts Breakdown8-8 PL4 Fusing and paper exit

Chapter 8: Illustrated Parts Breakdown8-9 PL4 Fusing and Paper Exit1. Fuser Assembly† (With 2~28)2. Fuser Frame Assembly3. Fuser Frame L4. Fuser

Chapter 8: Illustrated Parts Breakdown8-10 PL5 Drive and Xerographic Module

Chapter 2: PrinterTechnical Description2-3 Rear View of Printer412351 - Parallel port2 - Slot for optional:Fax Modem Board; AppleTalk Board;Serial Bo

Chapter 8: Illustrated Parts Breakdown8-11 PL5 Drive and Xerographic Module1. Base Frame2. Ros Assembly†3. Front Earth Spring4. Cable Cap5. Drive As

Chapter 8: Illustrated Parts Breakdown8-12 PL6 Electrical module

Chapter 8: Illustrated Parts Breakdown8-13 PL6 Electrical module1. LVPS Assembly†2. HVPS†3. MCU PWB Enclosure (or Box Base)4. MCU PWB†5. Fan†6. Ear

Chapter 8: Illustrated Parts Breakdown8-14 PL7 Optional 250 feeder assembly

Chapter 8: Illustrated Parts Breakdown8-15 PL7 Optional 250 feeder assembly1. Feeder Assembly 2tray (With 2~20)2. Feeder Frame Assembly 2tray3. Fe

Chapter 8: Illustrated Parts Breakdown8-16 DEClaser 3500 Spare Parts ListThe following tables show part numbers for the DEClaser 3500 printer.Notes:

Chapter 8: Illustrated Parts Breakdown8-1725 LN14X-TG 673K04310 Feeder 500 2 w/A4 cassette na26 LN14X-TF 673K04340 Feeder 500 2 w/letter cassette na2

Chapter 8: Illustrated Parts Breakdown8-18 FIC/Xerox SparesNumberDigital PartNumberVendor PartNumberDescription See PL55 29-32070-01 600K47040 LN14

Chapter 9 Removal and ReplacementProcedures — Covers Notations in the RRP text• Locations given in the RRPs assume you are facing the printer cons

Chapter 9: Removal and Replacement Procedures --- Covers9-2 RRP 1.1 Rear Cover

iiiFederal Communications Commission NoticeThis equipment has been tested and found to comply with the limits for a Class B digital device, pursuantto

Chapter 2: PrinterTechnical Description2-4 Function of Major ComponentsThe following sections describe the major components of the printer.• Paper F

Chapter 9: Removal and Replacement Procedures --- Covers9-3 RRP 1.1 Rear CoverRemoval1. Remove the power cord from the back of the printer.2. Press

Chapter 9: Removal and Replacement Procedures --- Covers9-4 RRP 1.2 Top Cover Assembly

Chapter 9: Removal and Replacement Procedures --- Covers9-5 RRP 1.2 Top Cover AssemblyRemoval1. Open the rear cover (RRP 1.1).2. Remove the two 6mm

Chapter 9: Removal and Replacement Procedures --- Covers9-6 RRP 1.3 Left Cover

Chapter 9: Removal and Replacement Procedures --- Covers9-7 RRP 1.3 Left CoverRemoval1. Open the rear cover (RRP 1.1).2. Remove the Top Cover (RRP

Chapter 9: Removal and Replacement Procedures --- Covers9-8 RRP 1.4 Right Cover

Chapter 9: Removal and Replacement Procedures --- Covers9-9 RRP 1.4 Right CoverRemoval1. Open the Rear Cover (RRP 1.1).2. Remove the Top Cover (RRP

Chapter 10 : Removal and ReplacementProcedures — Feeder AssemblyThe following sections show how to remove and replace the components of the feeder as

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-2 RRP 2.1 Feeder Assembly

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-3 RRP 2.1 Feeder AssemblyRemoval1. Remove the Paper Cassette.2. Position the p

Chapter 2: PrinterTechnical Description2-5 Paper Feed1 Paper Cassette Holds assorted sizes of standard sheet paper. You adjust thecassette paper guid

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-4 RRP 2.2 Feed Solenoid

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-5 RRP 2.2 Feed SolenoidNOTE: If this printer has an optional Feeder Assembly, re

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-6 RRP 2.3 Turn Solenoid

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-7 RRP 2.3 Turn SolenoidNOTE: If this printer has an optional Feeder Assembly, re

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-8 RRP 2.4 Feed Roll Assembly

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-9 RRP 2.4 Feed Roll AssemblyNOTE: If this printer has an optional Feeder Assemb

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-10 RRP 2.5 Feed Roll

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-11 RRP 2.5 Feed RollNOTE: If this printer has an optional Feeder Assembly, remo

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-12 RRP 2.6 Turn Roll Assembly

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-13 RRP 2.6 Turn Roll AssemblyNOTE: If this printer has an optional Feeder Assem

Chapter 2: PrinterTechnical Description2-6 Paper Transportation

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-14 RRP 2.7 No-Paper Actuator

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-15 RRP 2.7 No-Paper ActuatorNOTE: If this printer has an optional Feeder Assemb

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-16 RRP 2.8 Feeder PWB

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-17 RRP 2.8 Feeder PWBNOTE: If this printer has an optional Feeder Assembly, rem

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-18 RRP 2.9 Size Spring

Chapter 10: Removal and Replacement Procedures --- Feeder Assembly10-19 RRP 2.9 Size SpringNOTE: If this printer has an optional Feeder Assembly, re

Chapter 11 : Removal andReplacement Procedures — PaperTransportationThe following sections explain how to remove and replace the paper transport comp

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-2 RRP 3.1 Link Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-3 RRP 3.1 Link AssemblyRemoval1. Open the Rear Cover (RRP 1.1).2. Remove

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-4 RRP 3.2 Gear Double L

Chapter 2: PrinterTechnical Description2-7 Paper Transportation1 Multi-Sheet BypassFeed (MBF) SensorMonitors the Front Tray Assembly. The MBF Sensor

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-5 RRP 3.2 Gear Double LRemoval1. Open the Front Transport Assembly.2. Rem

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-6 RRP 3.3 Gear Double R

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-7 RRP 3.3 Gear Double RRemoval1. Open the Front Transport Assembly.2. Rem

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-8 RRP 3.4 Lower Chute Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-9 RRP 3.4 Lower Chute AssemblyRemoval1. Open the Front Transport Assembly.

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-10 RRP 3.5 Take–Away Roll Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-11 RRP 3.5 Take–Away Roll AssemblyRemoval1. Open the Front Transport Assem

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-12 RRP 3.6 Front Transport Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-13 RRP 3.6 Front Transport AssemblyRemoval1. Open the Rear Cover (RRP 1.1)

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-14 RRP 3.7 BTR Assembly

Chapter 2: PrinterTechnical Description2-8 Fusing and Paper Exit

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-15 RRP 3.7 BTR AssemblyRemoval1. Open the Front Transport Assembly.2. Rem

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-16 RRP 3.8 Transportation Chute Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-17 RRP 3.8 Transportation Chute AssemblyRemoval1. Open the Front Transport

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-18 RRP 3.9 Inlet Chute Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-19 RRP 3.9 Inlet Chute AssemblyRemoval1. Open the Front Transport Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-20 RRP 3.10 Registration Sensor

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-21 RRP 3.10 Registration SensorRemoval1. Open the Front Transport Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-22 RRP 3.11 Front Plate Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-23 RRP 3.11 Front Plate AssemblyRemoval1. Open the Front Transport Assembl

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-24 RRP 3.12 Pick–Up Roll Assembly

Chapter 2: PrinterTechnical Description2-9 Fusing and Paper Exit1 Fuser Assembly Uses heat and pressure to permanently fix the toner image on a sheet

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-25 RRP 3.12 Pick–Up Roll AssemblyRemoval1. Open the Front Transport Assemb

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-26 RRP 3.13 Pick–Up Solenoid

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-27 RRP 3.13 Pick–Up SolenoidRemoval1. Open the Front Cover.2. Remove the

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-28 RRP 3.14 MBF Sensor Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-29 RRP 3.14 MBF Sensor AssemblyRemoval1. Open the Front Transport Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-30 RRP 3.15 MBF Sensor

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-31 RRP 3.15 MBF SensorRemoval1. Open the Front Transport Assembly.2. Remo

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-32 RRP 3.16 Bottom Plate Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-33 RRP 3.16 Bottom Plate AssemblyRemoval1. Open the Front Transport Assemb

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-34 RRP 3.17 Console Assembly

Chapter 2: PrinterTechnical Description2-10 Drive and Xerographic Modules

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-35 RRP 3.17 Console AssemblyRemoval1. Remove the BTR Assembly (RRP 3.7).2.

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-36 RRP 3.18 Front Tray Assembly

Chapter 11: Removal and Replacement Procedures --- Paper Transportation11-37 RRP 3.18 Front Tray AssemblyRemoval1. Slide the black, slide switch (lo

Chapter 12 : Removal andReplacement Procedures — Fuser and PaperExitThe following sections explain how to remove and replace components of the fuser

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-2 RRP 4.1 Fuser Assembly

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-3 RRP 4.1 Fuser AssemblyRemoval1. Open the Front Cover.2. Remove the Rear

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-4 RRP 4.2 Pressure Roll

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-5 RRP 4.2 Pressure RollRemoval1. Remove all of the covers except the Front

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-6 RRP 4.3 Exit Chute

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-7 RRP 4.3 Exit ChuteRemoval1. Remove all of the covers except the Front Tr

Chapter 2: PrinterTechnical Description2-11 Drive and Xerographic Modules1Drive Assembly Consists of the Main Motor and gear cluster that generates a

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-8 RRP 4.4 Exit Roll Assembly

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-9 RRP 4.4 Exit Roll AssemblyRemoval1. Remove all of the covers except the

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-10 RRP 4.5 Temperature Sensor Assembly

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-11 RRP 4.5 Temperature Sensor AssemblyRemoval1. Remove all of the covers e

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-12 RRP 4.6 Heater Rod

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-13 RRP 4.6 Heater RodRemoval1. Open the Rear Cover (RRP 1.1).2. Remove al

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-14 RRP 4.7 Heat Roll

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-15 RRP 4.7 Heat RollRemoval1. Open the Rear Cover (RRP 1.1).2. Remove all

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-16 RRP 4.8 Exit Actuator

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-17 RRP 4.8 Exit ActuatorRemoval1. Open the Rear Cover (RRP 1.1).2. Remove

Chapter 2: PrinterTechnical Description2-12 Electrical Module

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-18 RRP 4.9 Exit Sensor

Chapter 12: Removal and Replacement Procedures --- Fuser and Paper Exit12-19 RRP 4.9 Exit SensorRemoval1. Open the Rear Cover (RRP 1.1)2. Remove al

Chapter 13 : Removal andReplacement Procedures — Drive andXerographic ModulesThe following sections show how to remove and replace the components of

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-2 RRP 5.1 Drive Assembly

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-3 RRP 5.1 Drive AssemblyRemoval1. Remove all of the covers except t

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-4 RRP 5.2 CRU Sensor PWB

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-5 RRP 5.2 CRU Sensor PWBRemoval1. Remove all of the covers except t

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-6 RRP 5.3 CRU Actuator Assembly

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-7 RRP 5.3 CRU Actuator AssemblyRemoval1. Open the Front Cover.2. R

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-8 RRP 5.4 Scanner Motor

Chapter 2: PrinterTechnical Description2-13 Electrical Module1 LVPS Assembly The Low Voltage Power Supply Assembly supplies AC power to theHeater Rod

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-9 RRP 5.4 Scanner MotorRemoval1. Remove all of the covers.2. Remov

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-10 RRP 5.5 ROS Assembly

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-11 RRP 5.5 ROS AssemblyRemoval1. Remove all of the covers, includin

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-12 RRP 5.5 ROS Assembly Continued

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-13 RRP 5.5 ROS Assembly ContinuedReplacement1. Align the ROS Assemb

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-14 RRP 5.6 Toner Sensor Assembly

Chapter 13: Removal and Replacement Procedures - Drive and Xerographic Modules13-15 RRP 5.6 Toner Sensor AssemblyRemoval1. Open the Rear Cover (RRP

Chapter 14 : Removal and ReplacementProcedures --- Electrical ModulesThe following sections explain how to remove and replace the electrical modules.

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-2 RRP 6.1 Controller (ESS) Enclosure

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-3 RRP 6.1 Controller (ESS) EnclosureRemoval1. Open the Rear Cover (RRP 1.1).

ivCanadian NoticeThis equipment does not exceed the Class B limits for radio noise emissions as described in the RadioInterference Regulations of the

Chapter 2: PrinterTechnical Description2-14 OptionsThe following section describe the options available for the DEClaser 3500 printer. Expansion Mod

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-4 RRP 6.2 Controller (ESS)123

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-5 RRP 6.2 Controller (ESS)Removal:1. Press down on the tabs to open and lowe

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-6 RRP 6.3 Interconnect PWB Enclosure (with PWB)

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-7 RRP 6.3 Interconnect PWB Enclosure (with PWB)Removal1. Open the Rear Cover

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-8 RRP 6.4 Earth Plate Assembly

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-9 RRP 6.4 Earth Plate AssemblyRemoval1. Open the Front Cover.2. Remove all

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-10 RRP 6.5 MCU PWB

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-11 RRP 6.5 MCU PWBNOTE: If you replace the MCU PWB, you lose the current Tota

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-12 RRP 6.6 HVPS

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-13 RRP 6.6 HVPSRemoval1. Open the Rear Cover (RRP 1.1).2. Remove all of the

Chapter 2: PrinterTechnical Description2-15 Additional Paper Trays and FeedersItem Part Number DescriptionPaper Trays and Feeders250-Sheet Feederwith

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-14 RRP 6.7 LVPS Assembly

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-15 RRP 6.7 LVPS AssemblyRemoval1. Open the Front Cover.2. Remove all of the

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-16 RRP 6.8 Fan

Chapter 14: Removal and Replacement Procedures --- Electrical Modules14-17 RRP 6.8 FanRemoval1. Open the Rear Cover (RRP 1.1).2. Remove all of the

Chapter 15 : Removal and ReplacementProcedures — OptionsThe following sections show how to remove the options from the printer. Troubleshootinginstru

Chapter 15: Removal and Replacement Procedures --- Options15-2 RRP 7.1 Memory and Font OptionsThe following procedures explain how to remove and repl

Chapter 15: Removal and Replacement Procedures --- Options15-3Press down on the tabs to open and lower the rear cover.123Loosen the thumbscrews and re

Chapter 15: Removal and Replacement Procedures --- Options15-4J6J3J8Remove the option from the appropriate slot:J6 is the slot of the font module.J3 o

Chapter 15: Removal and Replacement Procedures --- Options15-5Install the option into the appropriate slot.J6 is the slot of the font module.J3 or J8

Chapter 15: Removal and Replacement Procedures --- Options15-6123Reinstall and secure the controller (ESS) board and close the rear cover.1 Thumbscr

Chapter 3 : Using the Control PanelThis chapter describes the menu structure of the control panel, the control panel key functions,and the functional

Chapter 15: Removal and Replacement Procedures --- Options15-7Plug in and turn on (I) the printer.Print a hardware report.Using the printer control pa

Chapter 15: Removal and Replacement Procedures --- Options15-8 RRP 7.2 Communications OptionsThe following sections explain how to remove and replace

Chapter 15: Removal and Replacement Procedures --- Options15-9Disconnect all cables from the printer.Press down on the tabs to open and lower the rear

Chapter 15: Removal and Replacement Procedures --- Options15-10123Loosen the thumbscrews and remove the system controller (ESS) board.1 Thumbscrews2

Chapter 15: Removal and Replacement Procedures --- Options15-11J9 J7Plug the interface connector into location J7 or J9 and secure.Be sure that the

Chapter 15: Removal and Replacement Procedures --- Options15-12123Reinstall and secure the controller (ESS) board thumbscrews and close the rear cover

Chapter 15: Removal and Replacement Procedures --- Options15-13Plug in and turn on (o) the printer.Print a hardware report.Using the printer control p

Chapter 15: Removal and Replacement Procedures --- Options15-14 RRP 7.3 Optional Feeder AssemblyRemoval:1. Switch OFF Main Power, and disconnect the

Appendix A : Training, Documentation, andTools TrainingTraining consists of a 2-day self-paced course. The course is part of this Field Service Man

Appendix A: Training, Tools, and DocumentationA-2 Review the User's Guide and Driver Manuals; pay particular attention to:• Chapter 3: Printin

Chapter 3: Using the Control Panel3-2KeyDuring Printer andNetwork Operations During Fax OperationsDuring Menu OperationsHelp This key is active only w

Appendix A: Training, Tools, and DocumentationA-34. Spend the last 1/2 day doing fault insertion, using the diagnostic tool (if available), reviewin

Appendix A: Training, Tools, and DocumentationA-4 Documentation and Option InformationThe DEClaser 3500 has the following documentation and optio

Appendix A: Training, Tools, and DocumentationA-5 DEClaser 3500 Sales Option Numbers Base UnitPart Number Countries supported Core Product Country K

Appendix A: Training, Tools, and DocumentationA-6 DEClaser 3500 Sales Option Numbers MACEnvironmentPart Number CountriesSupportedCore Product Countr

Appendix A: Training, Tools, and DocumentationA-7 DEClaser 3500 Sales Option Numbers Networked ModelPart Number CountriesSupportedCore Product Coun

Appendix A: Training, Tools, and DocumentationA-8 DEClaser 3500 Country KitsCountry Kit Part Number Country Supported ContentsNone Denmark Power Cor

Appendix A: Training, Tools, and DocumentationA-9 DEClaser 3500 Retail/Distribution/Pallet Part NumbersRETAILRT-LN14-CA (Quantity of 1) LN14-CA

Appendix A: Training, Tools, and DocumentationA-10 DEClaser 3500 Accessories/Supplies TonerLN14X-AA DEClaser 3500 Toner cartridgeINTERFACE CARDSLN14

Appendix A: Training, Tools, and DocumentationA-11FAX OPTIONSLN14X-FX DECLASER 3500 Internal FAX option for US• - FAX Card• - PS FAX Driver• - PS

Appendix A: Training, Tools, and DocumentationA-12FONT OPTIONSLN14X-FB DEClaser 3500 2MB Programmable Font Module- SIMM- GuideMEDIA HANDLINGLN14X-TA

Chapter 3: Using the Control Panel3-3KeyDuring Printer andNetwork Operations During Fax OperationsDuring Menu OperationsMenu Takes the printer offline

Appendix A: Training, Tools, and DocumentationA-13 Tools and Additional InformationOperating systems supported:- Can print from:• Microsoft Wind

Appendix A: Training, Tools, and DocumentationA-14Other sources: (* means internal to Digital)• Notes files:• REGENT::PRINTING_SUPPORT• REGENT::PO

Appendix A: Training, Tools, and DocumentationA-15Service Providers:• Digital: (for example, ServiCenters, Depots etc ...)• Others: (retailers etc

Chapter 3: Using the Control Panel3-4KeyDuring Printer andNetwork Operations During Fax OperationsDuring Menu OperationsValue From Level 1: No effect.

Chapter 3: Using the Control Panel3-5MENU KEYRESETSTIME-OUTSSYSTEMSETTINGS**Appears only if the option is installedPAPEROUTPUTOPTIONSREPORTSFAX**ETH

Chapter 3: Using the Control Panel3-6 Level 2 Menu MapsAfter pressing Select to enter a menu, use Item keys to move through the menu's options.

Chapter 3: Using the Control Panel3-7 Level 2 Menu Maps (continued)PAGE SETUP- SERIALOrientation*PortraitLandscapeEnable InterfacePCLPARALLELEnable I

Chapter 3: Using the Control Panel3-8 Level 2 Menu Maps (continued)OPTIONAL**OPTIONALFAX REPORTSEnable Interface*Send & ReceiveSend Onlyreceiv

vLaser Printer Safety InformationThe following safety guidelines and information are provided to protect and inform you and ensure properand safe oper

Chapter 3: Using the Control Panel3-9RESETS TIME-OUTSSYSTEMSETTINGSLanguage *EnglishDeutschFrançaisItalianoEspanolNederlands

Chapter 3: Using the Control Panel3-10 Troubleshooting Control Panel Messages OverviewThis section describes the messages that may appear on the fro

Chapter 3: Using the Control Panel3-11 POST Modes OverviewThe following messages appear on the Control Panel in English. POST is unaware of thelangu

Chapter 3: Using the Control Panel3-12 Status Messages OverviewThis section describes the status message that may appear on the second line of the d

Chapter 3: Using the Control Panel3-13 ResettingThis message appears when the <Reset> button has been invoked. Following the "Resetting...

Chapter 3: Using the Control Panel3-14 Operational Warning Modes OverviewOperational warning modes arise during normal operation. A service call is

Chapter 3: Using the Control Panel3-15 Operational Error Modes OverviewOperational error modes. arise during normal operation of the printer. A ser

Chapter 3: Using the Control Panel3-16 Load <Paper Size>Description The PageSize is set to 2 (PCL default is 2) and the requested paper does no

Chapter 3: Using the Control Panel3-17 Manual <Paper Size>Description The manual feed feature is selected over the multi-purpose feeder selecti

Chapter 3: Using the Control Panel3-18 No Paper TraysDescription Both the upper and lower paper trays are detected as being out of the unit. Normalop

viClass 1 Laser ProductThe printer is certified as a Class 1 laser product under the U.S. Department of Health and HumanServices (DHHS) Radiation Perf

Chapter 3: Using the Control Panel3-19 Paper Jam>TrayDescription A paper jam occured at the paper tray. Normal operation does not continue until t

Chapter 3: Using the Control Panel3-20 Upper Tray EmptyDescription The upper paper tray is detected as being empty. Normal operation does notcontinue

Chapter 3: Using the Control Panel3-21 System Error ModesOverviewSystem error modes occur when an error is detected, but the printer attempts to cont

Chapter 3: Using the Control Panel3-22 Font ModuleDescription. Writing to the Font Module is unsuccessful.ERROR: 615FONT MODULEThe file to b

Chapter 3: Using the Control Panel3-23 Option Slot 1Description. The interface to Option Slot 1 fails.ERROR: 632, 633OPTION SLOT 1The option in slot

Chapter 3: Using the Control Panel3-24 System Failure Mode OverviewSystem failure modes occur when an error is detected and printing cannot continue

Chapter 3: Using the Control Panel3-25 DRAM Module ADescription. The DRAM Module in Slot A is detected as having a hardware problem.FAILURE: 810, 81

Chapter 3: Using the Control Panel3-26 Fuser SystemDescription. A fault is detected with the fuser system.FAILURE: 940FUSER SYSTEMOperation

Chapter 3: Using the Control Panel3-27 Demo ModeA Demo Mode is available on this printer for aid in the sales market. The Demo Mode can printeight di

Chapter 3: Using the Control Panel3-28 Output from Designated ButtonsThe following reports print when you press specific buttons:Press This Button...

viiWARNING: The label shown above is intended as a warning to persons disassembling the Raster LaserScanner unit for internal alignment or repair pu

Chapter 3: Using the Control Panel3-29 Error CodesThe following tables display error codes and the type of fault they represent.Errors:540 Paper Jam

Chapter 3: Using the Control Panel3-30Fauilures800 Controller - Baseline DRAM on RAS 0, pattern read fault801 Controller - Baseline DRAM on RAS 0, add

Chapter 3: Using the Control Panel3-31The following table references control panel messages to the FRU FIPs or list the item toreplace.Control PanelMe

Chapter 3: Using the Control Panel3-32Control PanelMessageError Log InformationPrinter ResponseGo to FIPERROR: 632 633OPTION SLOT 1Error

Chapter 3: Using the Control Panel3-33Control PanelMessageError Log Information Printer Response Go to FIPFAILURE: 920 Failure 920: Engine CoolingFan

Chapter 3: Using the Control Panel3-34Control PanelMessageError Log Information Printer Response Go to FIPMANUAL paper size NA 1. Save current job.2.

Chapter 3: Using the Control Panel3-35Control PanelMessageError Log Information Printer Response Go to FIPPAPER JAM> FUSER Error 542: Paper Jam at

Chapter 3: Using the Control Panel3-36Control PanelMessageError Log Information Printer Response Go to FIPTRAY EMPTY(This message is validwithout the

Chapter 4 : Troubleshooting and GeneralProceduresUse this troubleshooting or fault isolation procedure as the starting point in diagnosing theDEClase

Chapter 4: Troubleshooting and General Procedures4-2 A. General Troubleshooting Block DiagramPrinting Problem(Section B)Printer Problem(Section B)Har

FEDERAL COMMUNICATIONS COMMISSION NOTICE...

Chapter 4: Troubleshooting and General Procedures4-3 B. Starting Fault Isolation Procedure1. Determine the symptoms:• What are the hardware connect

Chapter 4: Troubleshooting and General Procedures4-4 C. Inoperable Printer or Control Panel MessageProblemsIf Go To SectionThe printer is inoperable

Chapter 4: Troubleshooting and General Procedures4-54. Insert the cassette (the main motor will not move without the cassette in place). Does thema

Chapter 4: Troubleshooting and General Procedures4-67. If options are present, are they listed on the hardware report?No YesRead below. Go to the

Chapter 4: Troubleshooting and General Procedures4-7 C2. Control Panel Message ProblemsReview the control panel messages in this chapter and in Cha

Chapter 4: Troubleshooting and General Procedures4-8Review the following checklist before returning the printer to Digital:Interlock If there is no in

Chapter 4: Troubleshooting and General Procedures4-9The following table references control panel messages to the FRU FIPs or list the item toreplace.C

Chapter 4: Troubleshooting and General Procedures4-10Control PanelMessageError Log InformationPrinter ResponseGo to FIPERROR: 632 633OPTI

Chapter 4: Troubleshooting and General Procedures4-11Control PanelMessageError Log Information Printer Response Go to FIPFAILURE: 920 Failure 920: En

Chapter 4: Troubleshooting and General Procedures4-12Control PanelMessageError Log Information Printer Response Go to FIPMANUAL paper size NA 1. Save

Labels...

Chapter 4: Troubleshooting and General Procedures4-13Control PanelMessageError Log Information Printer Response Go to FIPPAPER JAM> FUSER Error 542

Chapter 4: Troubleshooting and General Procedures4-14Control PanelMessageError Log Information Printer Response Go to FIPTRAY EMPTY(This message is va

Chapter 4: Troubleshooting and General Procedures4-15 D. Jam FIPsNo specific adjustments are required to maintain a jam-free process, other than comm

Chapter 4: Troubleshooting and General Procedures4-16 Troubleshooting methodsFirst, determine if it is a jam or a misfeed problem. A jam problem shou

Chapter 4: Troubleshooting and General Procedures4-17The following table lists components that may affect the jamming problems. Please review thislis

Chapter 4: Troubleshooting and General Procedures4-18 E. Image Quality FIPsIf you experience an image quality problem, first try another toner cartri

Chapter 4: Troubleshooting and General Procedures4-19The following table lists components that may affect image quality. Please review this list befor

Chapter 4: Troubleshooting and General Procedures4-20Toner (EP-Cartridge)• Inspect the operation of the shutter; does it open as you close the frontc

Chapter 4: Troubleshooting and General Procedures4-21 F General Printer OperationsBelow is important information to know concerning:• Normal power-

Chapter 4: Troubleshooting and General Procedures4-22 The print engine recovery sequenceThe recovery routine allows the printer to return to normal